A Blueprint for Successful Product Development

A Blueprint for Successful Product Development

In the world of manufacturing, product launches often face unexpected hurdles, from dimensional issues to cosmetic defects or performance failures. As a materials distributor focused on application development, we’ve frequently been called in at the eleventh hour to troubleshoot these challenges.

While process adjustments might seem like a quick fix, they often lead to unintended consequences, such as the “snowball effect” of recurring issues and inconsistent processing. To avoid these pitfalls, it’s essential to adopt a holistic approach that considers all aspects of the product development process.

We refer to this approach as the “four-legged table,” where each leg represents a crucial element: Part Design, Material Selection, Mold Design, and Process. When these teams collaborate effectively, they can ensure that decisions are made from the perspective of the plastic itself, minimizing risks and ensuring a successful launch.

Unfortunately, we often see projects where one or more of these legs are missing from the design phase. This can lead to significant delays, increased costs, and even product failures.

To avoid these pitfalls, we recommend involving experts from all four areas early in the design process. If you need assistance, PolySource can provide guidance and support in any of these areas.

By following a four-legged approach, you can significantly increase your chances of a successful product launch and avoid costly setbacks.